[et_pb_section fb_built=”1″ fullwidth=”on” admin_label=”Hero Section” _builder_version=”4.24.3″ da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_fullwidth_header title=”CASE STUDY” subhead=”Predictive Maintenance in a Manufacturing Plant Using an AI-Powered Digital Twin ” _builder_version=”4.27.4″ title_font=”|600|||||||” title_font_size=”15px” title_line_height=”1.1em” content_font=”Urbanist||||||||” subhead_font=”|700|||||||” subhead_font_size=”33px” subhead_line_height=”1.6em” background_enable_color=”off” background_image=”https://qa.karolium.com/wp-content/uploads/2024/07/UCBOS3.jpg” parallax=”on” custom_button_one=”on” button_one_text_size=”18px” button_one_font=”Inter|300|||||||” custom_button_two=”on” button_two_text_size=”18px” button_two_font=”Inter|300|||||||” custom_padding=”150px||160px||false|false” title_font_size_tablet=”35px” title_font_size_phone=”25px” title_font_size_last_edited=”on|phone” title_line_height_tablet=”1.1em” title_line_height_phone=”1.5em” title_line_height_last_edited=”on|phone” subhead_font_size_tablet=”16px” subhead_font_size_phone=”13px” subhead_font_size_last_edited=”on|phone” button_one_text_size_tablet=”18px” button_one_text_size_phone=”14px” button_one_text_size_last_edited=”on|phone” button_two_text_size_tablet=”18px” button_two_text_size_phone=”14px” button_two_text_size_last_edited=”on|phone” button_one_text_color_hover=”#edbb5f” button_two_text_color_hover=”#edbb5f” button_one_bg_color_hover=”rgba(0,0,0,0)” button_two_bg_color_hover=”rgba(0,0,0,0)” global_colors_info=”{%22gcid-b14743d2-42ef-4bae-bdb3-f010a1c4c9f5%22:%91%22title_text_color%22%93}” button_one_text_size__hover_enabled=”off” button_two_text_size__hover_enabled=”off” button_one_text_color__hover_enabled=”on” button_one_text_color__hover=”#edbb5f” button_two_text_color__hover_enabled=”on” button_two_text_color__hover=”#edbb5f” button_one_border_width__hover_enabled=”off” button_two_border_width__hover_enabled=”off” button_one_border_color__hover_enabled=”off” button_two_border_color__hover_enabled=”off” button_one_border_radius__hover_enabled=”off” button_two_border_radius__hover_enabled=”off” button_one_letter_spacing__hover_enabled=”off” button_two_letter_spacing__hover_enabled=”off” button_one_bg_color__hover_enabled=”on” button_one_bg_color__hover=”rgba(0,0,0,0)” button_two_bg_color__hover_enabled=”on” button_two_bg_color__hover=”rgba(0,0,0,0)”][/et_pb_fullwidth_header][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Introduction” _builder_version=”4.16″ custom_margin=”|||” custom_padding=”100px|0px|100px|0px” da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_3,1_3,1_3″ use_custom_gutter=”on” gutter_width=”4″ _builder_version=”4.27.4″ animation_style=”fade” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Industry” use_icon=”on” font_icon=”||fa||900″ icon_color=”gcid-b650ed70-b5f4-4ae1-9dcf-c17406a8a6b5″ icon_placement=”left” _builder_version=”4.27.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”21px” body_font=”||||||||” body_font_size=”15px” global_colors_info=”{%22gcid-b650ed70-b5f4-4ae1-9dcf-c17406a8a6b5%22:%91%22icon_color%22%93}”]
[/et_pb_text][/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.4″ text_font=”||||||||” header_font=”||||||||” header_2_font=”||||||||” header_3_font=”||||||||” header_4_font=”Poppins|600||on|||||” header_4_font_size=”14px” header_4_letter_spacing=”1px” header_4_line_height=”1.8em” background_layout=”dark” animation_style=”slide” animation_direction=”bottom” animation_delay=”400ms” locked=”off” global_colors_info=”{}”]
Manufacturing (Automotive Components)
[/et_pb_blurb][/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.24.3″ _module_preset=”default” global_colors_info=”{}”][et_pb_blurb title=”Ecosystem” use_icon=”on” font_icon=”||fa||900″ icon_color=”gcid-b650ed70-b5f4-4ae1-9dcf-c17406a8a6b5″ icon_placement=”left” _builder_version=”4.27.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”21px” body_font=”||||||||” body_font_size=”15px” global_colors_info=”{%22gcid-b650ed70-b5f4-4ae1-9dcf-c17406a8a6b5%22:%91%22icon_color%22,%22icon_color%22,%22icon_color%22%93}”]SAP
[/et_pb_blurb][/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_blurb title=”Metrics” use_icon=”on” font_icon=”||divi||400″ icon_color=”gcid-b650ed70-b5f4-4ae1-9dcf-c17406a8a6b5″ icon_placement=”left” _builder_version=”4.27.4″ _module_preset=”default” header_font=”|700|||||||” header_text_color=”#000000″ header_font_size=”21px” body_font=”||||||||” body_font_size=”15px” global_colors_info=”{%22gcid-b650ed70-b5f4-4ae1-9dcf-c17406a8a6b5%22:%91%22icon_color%22,%22icon_color%22%93}”]45% Downtime Reduction, 25% Maintenance Cost Savings, 12% Scrap Rate Reduction
[/et_pb_blurb][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.24.3″ _module_preset=”default” background_color=”rgba(0,0,0,0.06)” custom_padding=”30px|32px|10px|32px|false|false” border_radii=”on|19px|19px|19px|19px” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.24.3″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font=”|700|||||||” text_text_color=”#000000″ text_font_size=”22px” header_font=”Urbanist||||||||” global_colors_info=”{}”]Business Challenge
[/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font=”||||||||” text_text_color=”#000000″ text_font_size=”15px” global_colors_info=”{}”]A global automotive component supplier struggled with escalating unscheduled downtime and inefficient, reactive maintenance stemming from outdated time-based schedules across a mix of legacy and modern equipment. This resulted in significant financial losses due to production disruptions and penalties, increased maintenance costs from emergency repairs, inconsistent product quality leading to dissatisfied customers, and growing safety risks for plant personnel – necessitating a strategic shift toward automation, optimized maintenance processes, and comprehensive visibility to transform maintenance into a driver of efficiency and profitability.
[/et_pb_text][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Problem and Solution” _builder_version=”4.24.3″ background_enable_color=”off” background_image=”https://qa.karolium.com/wp-content/uploads/2024/01/Marketing-General-4.jpg” custom_padding=”100px|0px|100px|0px” da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row use_custom_gutter=”on” gutter_width=”4″ _builder_version=”4.16″ animation_style=”fade” locked=”off” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_divider color=”gcid-5d57808a-bc48-4c16-bf3e-3c9e8c6f6702″ divider_weight=”2px” _builder_version=”4.24.3″ max_width=”60px” module_alignment=”center” height=”2px” global_colors_info=”{%22gcid-5d57808a-bc48-4c16-bf3e-3c9e8c6f6702%22:%91%22color%22%93}”][/et_pb_divider][/et_pb_column][/et_pb_row][et_pb_row _builder_version=”4.27.4″ custom_margin=”3.6%|auto||auto||” custom_padding=”|||” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font=”||||||||” text_text_color=”#FFFFFF” text_font_size=”15px” header_font=”||||||||” header_2_font=”Inter|700|||||||” header_2_text_color=”gcid-5d57808a-bc48-4c16-bf3e-3c9e8c6f6702″ global_colors_info=”{%22gcid-5d57808a-bc48-4c16-bf3e-3c9e8c6f6702%22:%91%22header_2_text_color%22%93}”]Solution Implemented
UCBOS implemented an AI-driven predictive maintenance solution integrated with existing IIoT sensor network, cloud-based data platform, and ERP/CMMS systems. Our experts leveraged data from the production line’s existing sensor network, analyzing real-time information with AI to predict equipment health and possible maintenance:
- Intelligent Anomaly Detection: Utilized AI-powered algorithms to identify subtle deviations from normal operating conditions based on sensor data (vibration, temperature, pressure, etc.), flagging potential equipment failures before they occurred.
- Predictive Failure Modeling: Built predictive models based on historical maintenance data, equipment specifications, and real-time sensor readings to forecast the remaining useful life of critical components.
- Automated Maintenance Recommendations: Developed automatically generated prescriptive recommendations for maintenance actions, like part replacements, lubrication adjustments & operational parameter optimizations, based on the predicted failure modes.
- Dynamic Scheduling & Work Order Management: Integrated CMMS enabling automated work order creation and scheduling based on the predictive maintenance recommendations. The system dynamically adjusted maintenance schedules based on real-time equipment health and production demands. The system warns in the event of a Cyber threat on equipment, while adhering to the regulatory standards for the equipment.
- Real-time tracking: Engineers can observe equipment in real time and address any urgent issues.
- Environmental monitoring: Alerts if the operating environment is outside of normal parameters.
This integrated solution created a centralized view of equipment health and maintenance activities, accessible to authorized personnel via dashboards and mobile devices.
[/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font=”||||||||” text_text_color=”#FFFFFF” text_font_size=”15px” header_font=”||||||||” header_2_font=”Inter|700|||||||” header_2_text_color=”gcid-5d57808a-bc48-4c16-bf3e-3c9e8c6f6702″ global_colors_info=”{%22gcid-5d57808a-bc48-4c16-bf3e-3c9e8c6f6702%22:%91%22header_2_text_color%22%93}”]Business Outcome
By leveraging AI-driven Contract Analysis and Automation, UCBOS transformed the contract management process from a manual, error-prone system to a fully automated, data-driven operation. The results were significant: improved efficiency, reduced costs, enhanced compliance, and better business outcomes.
- 100% Automation: The manual data entry and spreadsheet tracking were completely eliminated, freeing up staff to focus on more strategic tasks.
- 90% SLA Improvement: The automated tracking of key performance metrics and timely alerts enabled the hospital to proactively manage its contracts and ensure compliance with SLAs, resulting in a 90% improvement.
- Improved Visibility: The centralized contract repository provided a single source of truth for all contract information, enabling better decision-making and risk management.
- Enhanced Negotiation Power: Access to accurate and up-to-date contract data empowered the hospital to negotiate more favorable terms with vendors and partners, resulting in significant cost savings.
Annual Savings
[/et_pb_text][et_pb_divider color=”#edbb5f” divider_weight=”2px” _builder_version=”4.16″ max_width=”40px” max_width_tablet=”8%” max_width_phone=”” max_width_last_edited=”on|desktop” height=”2px” custom_margin=”||0px|” animation_style=”slide” animation_direction=”right” animation_intensity_slide=”100%” global_colors_info=”{}”][/et_pb_divider][et_pb_text _builder_version=”4.16″ text_font=”Playfair Display|700|||||||” text_text_color=”#f3cd7e” text_font_size=”56px” text_line_height=”1.8em” animation_style=”slide” animation_direction=”top” animation_intensity_slide=”16%” global_colors_info=”{}”]500k
[/et_pb_text][/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.4″ text_font=”||||||||” header_font=”||||||||” header_2_font=”||||||||” header_3_font=”||||||||” header_4_font=”Poppins|600||on|||||” header_4_font_size=”14px” header_4_letter_spacing=”1px” header_4_line_height=”1.8em” background_layout=”dark” animation_style=”slide” animation_direction=”bottom” animation_delay=”200ms” global_colors_info=”{}”]Return Users
[/et_pb_text][et_pb_divider color=”#edbb5f” divider_weight=”2px” _builder_version=”4.16″ max_width=”40px” max_width_tablet=”8%” max_width_phone=”” max_width_last_edited=”on|desktop” height=”2px” custom_margin=”||0px|” animation_style=”slide” animation_direction=”right” animation_delay=”200ms” animation_intensity_slide=”100%” global_colors_info=”{}”][/et_pb_divider][et_pb_text _builder_version=”4.16″ text_font=”Playfair Display|700|||||||” text_text_color=”#f3cd7e” text_font_size=”56px” text_line_height=”1.8em” animation_style=”slide” animation_direction=”top” animation_delay=”200ms” animation_intensity_slide=”16%” global_colors_info=”{}”]12M
[/et_pb_text][/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.4″ text_font=”||||||||” header_font=”||||||||” header_2_font=”||||||||” header_3_font=”||||||||” header_4_font=”Poppins|600||on|||||” header_4_font_size=”14px” header_4_letter_spacing=”1px” header_4_line_height=”1.8em” background_layout=”dark” animation_style=”slide” animation_direction=”bottom” animation_delay=”400ms” global_colors_info=”{}”]Sales Increase
[/et_pb_text][et_pb_divider color=”#edbb5f” divider_weight=”2px” _builder_version=”4.16″ max_width=”40px” max_width_tablet=”8%” max_width_phone=”” max_width_last_edited=”on|desktop” height=”2px” custom_margin=”||0px|” animation_style=”slide” animation_direction=”right” animation_delay=”400ms” animation_intensity_slide=”100%” global_colors_info=”{}”][/et_pb_divider][et_pb_text _builder_version=”4.16″ text_font=”Playfair Display|700|||||||” text_text_color=”#f3cd7e” text_font_size=”56px” text_line_height=”1.8em” animation_style=”slide” animation_direction=”top” animation_delay=”400ms” animation_intensity_slide=”16%” global_colors_info=”{}”]20%[/et_pb_text][/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.4″ text_font=”||||||||” header_font=”||||||||” header_2_font=”||||||||” header_3_font=”||||||||” header_4_font=”Poppins|600||on|||||” header_4_font_size=”14px” header_4_letter_spacing=”1px” header_4_line_height=”1.8em” background_layout=”dark” animation_style=”slide” animation_direction=”bottom” animation_delay=”400ms” locked=”off” global_colors_info=”{}”]
Traffic Boost
[/et_pb_text][et_pb_divider color=”#edbb5f” divider_weight=”2px” _builder_version=”4.16″ max_width=”40px” max_width_tablet=”8%” max_width_phone=”” max_width_last_edited=”on|desktop” height=”2px” custom_margin=”||0px|” animation_style=”slide” animation_direction=”right” animation_delay=”600ms” animation_intensity_slide=”100%” locked=”off” global_colors_info=”{}”][/et_pb_divider][et_pb_text _builder_version=”4.16″ text_font=”Playfair Display|700|||||||” text_text_color=”#f3cd7e” text_font_size=”56px” text_line_height=”1.8em” animation_style=”slide” animation_direction=”top” animation_delay=”600ms” animation_intensity_slide=”16%” locked=”off” global_colors_info=”{}”]18%
[/et_pb_text][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Services” _builder_version=”4.23.4″ _module_preset=”default” background_enable_color=”off” custom_margin=”0px||||false|false” custom_padding=”139px||52px||false|false” da_disable_devices=”off|off|off” locked=”off” collapsed=”on” global_colors_info=”{%22gcid-eb90ab2c-63f6-456b-8d47-1054acd81ce5%22:%91%22background_color%22%93}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.23.4″ _module_preset=”default” max_width=”1800px” custom_margin_tablet=”-70px||||false|false” custom_margin_phone=”-70px||||false|false” custom_margin_last_edited=”on|tablet” custom_padding=”||0px|||” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.22.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”_initial” text_font=”|600|||||||” text_text_color=”#000000″ text_font_size=”26px” text_line_height=”1.8em” header_2_font_size=”48px” header_3_font=”Inter|700|||||||” header_3_font_size=”30px” header_3_line_height=”1.4em” custom_margin=”-6px||10px||false|false” header_3_font_size_tablet=”20px” header_3_font_size_phone=”16px” header_3_font_size_last_edited=”on|desktop” global_colors_info=”{}”]Case Studies
[/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”_initial” text_font=”||||||||” text_font_size=”15px” text_line_height=”1.6em” text_font_size_tablet=”16px” text_font_size_phone=”14px” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]Explore real-world examples of how organizations have leveraged UCBOS to transform their operations and drive success.
[/et_pb_text][et_pb_button button_url=”https://qa.karolium.com/case-studies/” button_text=”Case Studies” button_alignment=”left” _builder_version=”4.27.4″ _module_preset=”default” custom_button=”on” button_text_size=”15px” button_text_color=”gcid-b14743d2-42ef-4bae-bdb3-f010a1c4c9f5″ button_bg_color=”gcid-b650ed70-b5f4-4ae1-9dcf-c17406a8a6b5″ button_border_width=”0px” button_border_radius=”100px” button_font=”|700|||||||” custom_padding=”16px|32px|16px|32px|true|true” global_colors_info=”{%22gcid-b14743d2-42ef-4bae-bdb3-f010a1c4c9f5%22:%91%22button_text_color%22%93,%22gcid-b650ed70-b5f4-4ae1-9dcf-c17406a8a6b5%22:%91%22button_bg_color%22%93}”][/et_pb_button][/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.22.0″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”_initial” text_font=”|600|||||||” text_text_color=”#000000″ text_font_size=”26px” text_line_height=”1.8em” header_2_font_size=”48px” header_3_font=”Inter|700|||||||” header_3_font_size=”30px” header_3_line_height=”1.4em” custom_margin=”-6px||10px||false|false” header_3_font_size_tablet=”20px” header_3_font_size_phone=”16px” header_3_font_size_last_edited=”on|desktop” global_colors_info=”{}”]Recognition
[/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”_initial” text_font=”||||||||” text_font_size=”15px” text_line_height=”1.6em” custom_margin=”-3px||||false|false” text_font_size_tablet=”16px” text_font_size_phone=”14px” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]Discover how UCBOS has been recognized in the industry for its innovative solutions and commitment to excellence.
[/et_pb_text][et_pb_image src=”https://qa.karolium.com/wp-content/uploads/2024/03/Reco-Logos.jpg” title_text=”Reco Logos” _builder_version=”4.24.2″ _module_preset=”default” custom_margin=”-24px|||||” global_colors_info=”{}”][/et_pb_image][/et_pb_column][/et_pb_row][/et_pb_section][et_pb_section fb_built=”1″ admin_label=”Introduction” _builder_version=”4.16″ min_height=”132px” custom_margin=”||-32px|||” custom_padding=”44px|0px|0px|0px||” da_disable_devices=”off|off|off” global_colors_info=”{}” da_is_popup=”off” da_exit_intent=”off” da_has_close=”on” da_alt_close=”off” da_dark_close=”off” da_not_modal=”on” da_is_singular=”off” da_with_loader=”off” da_has_shadow=”on”][/et_pb_section]